Стенд для испытаний колесных редукторов
Стенд для испытаний колесных редукторов: Specialized Validation for Final Drive Systems
The wheel reducer is the critical final stage component in heavy-duty and specialized vehicles. Our dedicated Стенд для испытаний колесных редукторов utilizes a high-precision Magnetic Powder Load Feedback System and automated programming to simulate real-world operational cycles, ensuring unparalleled reliability, эффективность, and durability validation for final drive gearboxes.
Основная технология: Magnetic Powder Load and Programmatic Control
Precision Load Application
- Load Feedback Mechanism: The system employs a reliable **Magnetic Powder Load Feedback System** to apply controllable, stable braking torque to the wheel reducer.
- Двойные режимы управления: The control system supports **Manual and Automatic Dual Modes**, offering rapid switching for precise R&D adjustments or continuous QA production testing.
- High Compatibility: Designed with universal fixturing and couplings to accommodate various reducer sizes and input/output shaft specifications for different wheel applications.
Automated Durability and Diagnostics
- Programmed Testing: Supports executing highly detailed, multi-step test procedures (including specified time, скорость, крутящий момент, and other parameters) autonomously.
- Full Process Recording: The system automatically completes the test cycle, continuously recording all dynamic data, ensuring complete test integrity and traceability.
- Integrated Fault Diagnosis: Features built-in **fault diagnosis capability and supervised monitoring**, providing timely alarms and protective shutdown functions to safeguard the DUT and the test bench.
Full-Spectrum Wheel Reducer Testing Capabilities
The robust system covers all required validation stages for wheel reducers, from initial efficiency checks to accelerated life-cycle testing:
| Тестовый режим / Project | Key Performance Indicator (KPI) | Engineering Objective |
|---|---|---|
| Тест без нагрузки | No-load power consumption, starting torque. | Verifies baseline friction and internal resistance characteristics. |
| Тест на эффективность | Power transfer efficiency ($\eta$), thermal stability. | Measures energy loss and verifies performance against design specifications. |
| Тест долговечности (Life-Cycle) | Cumulative hours, bearing/gear wear data. | Simulates long-term operational stresses to predict product lifespan. |
| Overload Test | Maximum sustainable torque, structural stability. | Assesses safety margins and structural integrity under extreme conditions. |
| NVH Measurement | Вибрация (мм/с), Шум (dB) levels, Frequency Spectrum. | Crucial for diagnosing gear meshing quality and acoustic comfort, especially in urban vehicles. |
Operational Specifications (Environmental and Utility)
The system maintains high stability and accuracy under diverse environmental conditions, ensuring reliable data acquisition:
- Ambient Temperature: -5°C to +45°C
- Noise Level: ≤ 90 dB
- Relative Humidity: ≤ 98%
- Источник питания: AC380V / 220 V. ± 10%
Key Measurement and Protection Parameters
The control system supports synchronous measurement and recording of all critical parameters:
- Input/Output Power: Precise measurement of input power, output torque, скорость, and braking force (制动力).
- Тепловые каналы: Multi-channel temperature measurement and recording (НАПРИМЕР., масло, bearing, ambient) with active alarm and protection.
- Protection: Integrated safety features include over-torque, over-speed, and over-temperature protection, ensuring test safety and integrity.
Аэрокосмическое испытательное решение
Мы предоставляем круга, муфты, Маховик, шпинции & испытательные стенды для испытаний компонентов вертолетов и авиационных двигателей
Морское испытательное решение
Мы предоставляем испытательное решение для морских двигателей, двигатель системы, электродвигатели, Генераторные наборы, коробки передач трансмиссии, Вспомогательные энергосистемы, выхлопные газовые системы, и запасные части для кораблей
Испытательная скамья водяного насоса
Система тестирования водяных насосов - это специализированное оборудование, используемое для тестирования производительности водяных насосов, обычно используется для оценки ключевых параметров, таких как поток, голова, власть, и эффективность.
