Planetary Gearbox Test Bench
The Planetary Gearbox Test Bench is a highly efficient, precision-engineered solution designed to test planetary gearboxes, reducers, and other mechanical transmission systems. Offering dynamic performance testing, моделирование нагрузки, and automated results reporting, this test bench is ideal for R&Дюймовый, manufacturing, контроль качества, and durability assessments in a wide range of industrial applications.
With integrated real-time data monitoring and control, our system ensures high-accuracy torque, скорость, and efficiency measurement across various planetary machine configurations.
Key Features of Planetary Gearbox Test Bench
Automated Load Control System
Intelligent Load Management: Automatic adjustment to preset torque values with exceptional stability
Dynamic Load Application: Precise simulation of real-world operating conditions
Stable Operation: Maintains consistent load parameters throughout testing cycles
Comprehensive Testing Capabilities
No-Load Testing: Baseline performance assessment without applied load
Efficiency Analysis: Precise measurement of power transmission efficiency
Thermal Performance: Temperature rise evaluation under various load conditions
Overload Capacity: Validation of maximum operational limits
Испытание на выносливость: Extended duration reliability assessment
Advanced Data Acquisition & Analysis
Мониторинг в реальном времени: Continuous data collection during all test phases
Automated Reporting: Pre-formatted test reports with customizable templates
Целостность данных: Secure storage and retrieval of all test results
Performance Analytics: Advanced algorithms for comprehensive data interpretation
Intelligent Control Software
Centralized Management: Unified control of all test bench components
Parameter Monitoring: Real-time tracking of all critical test parameters
Safety Systems: Automated alarm thresholds and protective shutdown protocols
Operator Guidance: Intuitive interface with step-by-step testing procedures
Advanced Measurement and Data Acquisition
| Measured Parameter | Specific Channels & Protection | Purpose in Testing |
| Input/Output Torque, Скорость, Власть | Measured and protected with speed and torque alarms. | Расчет эффективности: Provides the primary data for calculating the reduction ratio and efficiency ($\eta$). |
| Temperature (4-Channel) | Environment, bearing, масло, and cooling water temperature (with alarm/protection). | Thermal Stability: Crucial for the temperature rise test, ensuring safe operating limits are maintained. |
| Вибрация & Шум | Dedicated sensors for measuring vibration and acoustic emissions. | Quality Control: Essential for diagnosing gear meshing quality, bearing health, and overall quietness of operation. |
| Loading Control | Automatic and Manual loading control modes. | Operational Flexibility: Allows for programmed automatic cycles or manual intervention for specific R&D analysis. |
Технические характеристики
Max Torque: 5000 N·m (customizable options available)
Скорость диапазона: 0 к 3000 об/мин (customizable options available)
Точность крутящего момента: ±0.1% Full Scale (customizable options available)
Загрузка моделирования: Programmable inertia simulation for real-world loading conditions
Система охлаждения: Integrated air/water cooling system for continuous testing
Регистрация данных: Real-time data capture, reporting, and analytics available in CSV and TDMS formats
Control System: Advanced PLC and HMI interface with EtherCAT and Modbus TCP support for full automation and remote control
Приложения & Industries
Robotics & Automation
Precision testing for robotic joint reducers
Servo planetary gearbox validation
High-accuracy positioning systems
Автомобильная промышленность & Transportation
Transmission system validation
Electric vehicle reduction gear testing
Heavy-duty vehicle planetary systems
Промышленная техника
Wind turbine gearbox testing
Construction equipment validation
Industrial automation systems
Аэрокосмическая & Defense
High-reliability planetary systems
Precision actuation systems
Mission-critical gearbox validation
Benefits of Using the Planetary Gearbox Test Bench
Enhanced Testing Precision: With real-time torque and speed data acquisition, your planetary gearboxes are tested to the most stringent specifications, ensuring a robust final product.
Flexible Testing Scenarios: Simulate a wide range of loading conditions, including overloads, variable speeds, and environmental factors like temperature and vibration.
Cost-Efficiency: Regenerative energy recovery lowers electricity costs, while automated testing improves testing throughput.
Compliance & Certification: Ensure that your planetary reducers meet industry standards and regulatory requirements by using our fully traceable testing solutions.
Аэрокосмическое испытательное решение
Мы предоставляем круга, муфты, Маховик, шпинции & испытательные стенды для испытаний компонентов вертолетов и авиационных двигателей
Морское испытательное решение
Мы предоставляем испытательное решение для морских двигателей, двигатель системы, электродвигатели, Генераторные наборы, коробки передач трансмиссии, Вспомогательные энергосистемы, выхлопные газовые системы, и запасные части для кораблей
Испытательная скамья водяного насоса
Система тестирования водяных насосов - это специализированное оборудование, используемое для тестирования производительности водяных насосов, обычно используется для оценки ключевых параметров, таких как поток, голова, власть, и эффективность.
