Professional Motorized Roller Testing Solution for Conveyor Systems
IL Banco prova per tamburi trasportatori elettrici is a high-precision testing system specifically designed for motorized conveyor drums and electric rollers.
It provides accurate, repeatable, and standardized performance testing under real working conditions, supporting R&D, production validation, controllo di qualità, and certification requirements.
Widely used in logistics automation, airport baggage handling, warehousing systems, and industrial conveying, this test bench ensures that every electric drum meets strict performance and reliability standards before delivery.
Professional Banco prova per tamburi trasportatori elettrici
High-Precision Validation for Motorized Pulleys & Bulk Handling Drives
IL Banco prova per tamburi trasportatori elettrici is an essential platform for testing integrated motorized pulleys used in belt conveyors and lifting equipment. Designed for high-duty cycles in mining, metallurgy, and logistics, this system evaluates the unique internal motor-and-reducer architecture of conveyor drums.
Advanced Simulation & Loading Technology
Real-World Conveyor Simulation
- Belt Drive Transmission: The bench uses a belt-driven interface consistent with actual conveyor operation to simulate real-world radial loads and friction.
- Flexible Loading: Supports back-to-back testing or high-precision loading using Eddy Current or Magnetic Powder dynamometers.
Energy Feedback System
- Regenerative Braking: Utilizing AC load feedback, the system converts mechanical energy back into electrical energy, reducing facility power demand.
- Efficiency Optimization: Precisely calculates the motorized pulley’s overall efficiency by correlating input power with mechanical torque output.
Key Performance Validation Projects
Electrical Metrics
Voltage, Current, Power Factor, and Input Power analysis.
Mechanical Output
Output Torque, Drum Speed, and Rated Power curves.
Thermal Stability
Continuous monitoring of internal temperature rise over long durations.
Analisi NVH
Vibration and Noise measurement to detect internal gear or bearing wear.
Industrial Operational Standards
The system is engineered for stability in heavy-duty industrial environments:
- Ambient Range: $-5^{\circ}\text{C}$ to $+45^{\circ}\text{C}$ for versatile deployment.
- Humidity Tolerance: Operational up to $\le 98\%$ Relative Humidity.
- Smart Control: Integrated CAN bus (TCP/IP) for automated data acquisition and full-spectrum system protection.
Core Testing Capabilities
The electric conveyor drum test bench enables comprehensive performance evaluation, tra cui:
Output torque and torque-speed curve
Rotational speed (giri al minuto)
Output power and efficiency
Load simulation under real conveyor conditions
Temperature rise of motor and gearbox
Continuous endurance and life-cycle testing
Start/stop and overload performance
All parameters are measured in real time with high accuracy and repeatability.
Customization Options
To meet different project requirements, the test bench can be customized with:
Different load ranges and speed ranges
AC or DC motorized drum testing
Single-station or multi-station configuration
Automated loading/unloading
Barcode or MES system integration
