Automotive test bench solution:
We offer fully engineered, bespoke test bench solutions designed to meet the specific needs of the automotive sector. Our test benches prioritize accuracy, functionality, repeatability, flexibility, and safety, ensuring they exceed industry standards. With cutting-edge technology, we help our clients address the growing demands and challenges posed by electric drives. Additionally, we provide tailored maintenance and service packages to ensure long-term performance and reliability.
The challenges in automotive industry across the world
Tackling Automotive Industry Challenges with Advanced Test Solutions:
As global emissions regulations tighten and the demand for affordable, fuel-efficient vehicles rises without compromising on comfort, the automotive industry faces significant challenges. The hybridization of powertrains and the further optimization of internal combustion engines, are key steps toward more sustainable mobility. To meet these challenges, demonstrating compliance with emissions standards requires state-of-the-art testing solutions, including portable measurement systems for real-world driving conditions and innovative methodologies, for developing propulsion systems and vehicles that meet these evolving requirements. Econo offers comprehensive solutions and expert support across all areas of vehicle testing.
Supporting Complex Vehicle Development and System Optimization：
We are equipped to assist with the intricate tasks of vehicle development, system optimization, validation, and calibration in response to increasingly complex vehicle drivetrains, including ICE-powered vehicles, HEVs, and PHEVs. Econo has extensive experience in developing test systems， as a wide range of vehicles such as scooters, motorcycles, ATVs, cars, light and heavy-duty trucks, busses, tractors and off-road vehicles. Our solutions bridge the gap between simulation，real-world testing by providing testing environments where all vehicle components are integrated. This includes performing mileage accumulation testing to meet legislative or development targets, optimizing performance and consumption, conducting emissions testing, assessing electric driving range, and testing under extreme environmental conditions such as harsh climates or electromagnetic interference.
Comprehensive Vehicle Performance Testing for Powertrain Development
As the automotive industry transitions from ICE to electrified and fully electric powertrains, Econo’s Vehicle Test Systems are designed to accommodate current and future powertrain configurations, from 2WD to 4WD and individual wheel drives, including ICE HEVs and PHEVs. With the rise of electric drives and high-voltage components, our test systems ensure safety and meet higher dynamic requirements. Customers can utilize our test systems for development and system integration, evaluating and optimizing mechanical, electrical, and high-voltage sub-systems within various test environments (Climatic, NVH, or EMC chambers) to ensure optimal vehicle performance, 安全, and compliance.
E-motor test bench
Dealing with Permanent Magnet Synchronous Motors (PMSM), Asynchronous Motors (ASM), or Electrically Excited Synchronous Motors (EESM),E-drive systems are dedicated to be compact with high power density, improvement for efficiency, performance, drivability and Noise, Vibration, Harshness (NVH) and EMC
E-Axle/Axle
Electric drives are at the heart of both battery electric vehicles (BEVs) and fuel cell electric vehicles (FCEVs),这 发展 in e-drive creates a comprehensive integration of inverters, e-motors and transmissions into one housing of an e-axle sub-system, which means it reduces packaging and interfaces but rise the difficulty of testing each integrated component and the whole e-axle sub-system
Engine/Hybrid
Our hybrid and engine test systems are a highly adaptable development environment, tailored for the comprehensive evaluation of various types of engines. This advanced testing bench is specifically designed to assess hybrid, gasoline and diesel engines, as well as the components integrated within them.
Gearbox/Transmission
The growing complexity of modern propulsion systems is driving the need for more advanced instrumentation and testing solutions. To support parallel development activities of critical propulsion components—such as ICE, hybrid engines, e-drives, and transmissions—it is essential to conduct transmission testing as early as possible in the development process.
Powertrain/Hub-coupled powertrain
To support development and system integration, customers require advanced test systems capable of evaluating and optimizing both the mechanical and high-voltage electrical subsystems. Our state-of-the-art propulsion test systems are designed to validate a wide range of configurations, including different types 2WD and 4WD systems, speeds, 扭矩, power classes, as well as high-voltage and current requirements specific to electrified systems.
Chassis Dyno
The vehicle testbed simulate speed and force for the vehicle, emulating real-world driving experience, road data replication, or time-lapsed testing. The optimized hardware and software significantly reduces the duration of the design and validation process. Tests can be executed in a reproducible laboratory environment, simulating any environment with fast setup times.
EMC/EMI
Modern vehicles are equipped with advanced systems like driver assistance, passenger safety features, and both internal and external communication interfaces. 然而, one of the key challenges lies in controlling electromagnetic emissions and reducing interference between these systems. Ensuring that high-power electric drives operate smoothly alongside sensitive communication systems is crucial for overall performance.
Clutch/ Brake/ Other components
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